{"id":3517,"date":"2025-08-21T10:00:19","date_gmt":"2025-08-21T08:00:19","guid":{"rendered":"https:\/\/www.appcz.eu\/?p=3517"},"modified":"2025-09-02T10:12:06","modified_gmt":"2025-09-02T08:12:06","slug":"when-quality-also-means-responsibility-an-ecological-approach-to-cathodic-dip-coating","status":"publish","type":"post","link":"https:\/\/www.appcz.eu\/en\/when-quality-also-means-responsibility-an-ecological-approach-to-cathodic-dip-coating\/","title":{"rendered":"When quality also means responsibility: an ecological approach to cathodic dip coating"},"content":{"rendered":"<p><strong>Ecology plays an increasingly crucial role in surface treatment processes for the automotive industry. Automotive Painting Partners (APP) specialises in <a href=\"https:\/\/www.appcz.eu\/en\/cathodic-dip-coating-ktl\/\">cathodic dip coating (KTL)<\/a> \u2013 a technology that provides top-class corrosion protection for metal parts. This process is not only technologically demanding, but also subject to strict environmental monitoring. APP\u2019s operations therefore undergo frequent inspections and submit mandatory reports to ensure full compliance. Read about the parameters APP is required to meet and prove every year.\u00a0<\/strong><\/p>\n<h2>KTL coating under strict environmental supervision<\/h2>\n<p><span style=\"font-weight: 400;\">Facilities that use chemical pretreatment, electrochemical processes, or combustion sources are subject to strict environmental regulations. They are required to <\/span><b>regularly report and publish selected environmental parameters<\/b><span style=\"font-weight: 400;\"> on designated government portals. In particular emissions into the air, handling of chemicals and waste, as well as water and energy consumption. The goal is transparency towards the public, authorities, and customers, and of course, the prevention of negative environmental impact.\u00a0<\/span><\/p>\n<h2>What requirements must APP meet before starting operations?<\/h2>\n<p><a href=\"https:\/\/www.appcz.eu\/en\/\"><span style=\"font-weight: 400;\">At Automotive Painting Partners (APP)<\/span><\/a><span style=\"font-weight: 400;\">, we take environmental responsibility very seriously. Legal obligations as well as our overall approach to environmental protection are fully integrated into our production and company processes. But our commitment goes beyond simply meeting legal requirements \u2013 everything we do is carried out with respect for the environment and the community in which we operate.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Operations with an environmental impact, such as ours, are subject to a very strict approval process by state authorities. The basic framework is defined by <\/span><b>EIA (Environmental Impact Assessment) and IPPC (Integrated Pollution Prevention and Control). <\/b><span style=\"font-weight: 400;\">Their purpose is to assess the environmental impact of the operation and ensure that it remains sustainable and under strict supervision in the long term. <\/span><b>However, obtaining these permits is only the beginning.\u00a0<\/b><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-3210 size-large\" src=\"https:\/\/www.appcz.eu\/wp-content\/uploads\/2025\/08\/greenpolicy-e1754403129476-1024x444.jpeg\" alt=\"\" width=\"1024\" height=\"444\" srcset=\"https:\/\/www.appcz.eu\/wp-content\/uploads\/2025\/08\/greenpolicy-e1754403129476-1024x444.jpeg 1024w, https:\/\/www.appcz.eu\/wp-content\/uploads\/2025\/08\/greenpolicy-e1754403129476-300x130.jpeg 300w, https:\/\/www.appcz.eu\/wp-content\/uploads\/2025\/08\/greenpolicy-e1754403129476-768x333.jpeg 768w, https:\/\/www.appcz.eu\/wp-content\/uploads\/2025\/08\/greenpolicy-e1754403129476-150x65.jpeg 150w, https:\/\/www.appcz.eu\/wp-content\/uploads\/2025\/08\/greenpolicy-e1754403129476-767x332.jpeg 767w\" sizes=\"auto, (max-width:767px) 767px, (max-width:1024px) 100vw, 1024px\" \/><\/p>\n<p>&nbsp;<\/p>\n<h2>What do we need to monitor and report each year?<\/h2>\n<p><a href=\"https:\/\/www.appcz.eu\/wp-content\/uploads\/2025\/07\/Cile_enviromentu.pdf\"><span style=\"font-weight: 400;\">Our environmental policy<\/span><\/a><span style=\"font-weight: 400;\"> clearly reflects our commitment to continuous improvement of environmental performance through environmental management programs. So what exactly does \/APP have to demonstrate annually?<\/span><\/p>\n<p><b>Air (Act No. 86\/2002 Coll. On Air Protection)<\/b><\/p>\n<p><span style=\"font-weight: 400;\">We monitor the following <\/span><b>stationary sources of air pollution:\u00a0<\/b><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Chemical wastewater treatment plant\u00a0<\/b><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Afterburner unit: <\/b><span style=\"font-weight: 400;\">subject to authorised measurement once per year. We must comply with defined emissions limits for TOC and PM<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Exhaust systems from KT\u201d pretreatment acid baths: <\/b><span style=\"font-weight: 400;\">subject to defined limits for SO<\/span><span style=\"font-weight: 400;\">2 <\/span><span style=\"font-weight: 400;\">, H<\/span><span style=\"font-weight: 400;\">2<\/span><span style=\"font-weight: 400;\">SO<\/span><span style=\"font-weight: 400;\">4<\/span><span style=\"font-weight: 400;\"> and HCL (measured once per year)<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Combustion sources for indirect <\/span><b>heating of KTL line and drying ovens of the KTL line: <\/b><span style=\"font-weight: 400;\">monitored for Nox and CO limits (measured once every three years)<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Passenger and freight vehicles: <\/b><span style=\"font-weight: 400;\">subject to regular emission testing and technical inspections<\/span><\/li>\n<\/ul>\n<p><b>Waste (Act No. 185\/2001 Coll.)<\/b><\/p>\n<ul>\n<li aria-level=\"1\"><b>Continuous and summary record-keeping<\/b><span style=\"font-weight: 400;\">, reporting, and handover to an authorised entity<\/span><\/li>\n<li aria-level=\"1\"><b>Hazardous waste <\/b><span style=\"font-weight: 400;\">must be properly labelled, handled under a valid permit, and documented during transport<\/span><\/li>\n<\/ul>\n<ul>\n<li aria-level=\"1\"><span style=\"font-weight: 400;\">Of course, we also ensure <\/span><b>separation of municipal and operational waste,<\/b><span style=\"font-weight: 400;\"> as well as the transport of hazardous materials in compliance with ADR regulations.\u00a0<\/span><\/li>\n<\/ul>\n<p><b>Water (Act No. 254\/2001 Coll. And Act No. 274\/2001 Coll.)<\/b><\/p>\n<ul>\n<li aria-level=\"1\"><span style=\"font-weight: 400;\">Abstraction and discharge of water into the <\/span><b>sewage system<\/b><\/li>\n<\/ul>\n<ul>\n<li aria-level=\"1\"><span style=\"font-weight: 400;\">Permit for <\/span><b>groundwater<\/b><span style=\"font-weight: 400;\"> extraction from a well<\/span><\/li>\n<\/ul>\n<ul>\n<li aria-level=\"1\"><span style=\"font-weight: 400;\">Monitoring of <\/span><b>wastewater from the chemical wastewater treatment plant\u00a0<\/b><\/li>\n<\/ul>\n<p><b>Additional Environmental Obligations\u00a0<\/b><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Integrated permit: <\/b><span style=\"font-weight: 400;\">electronic reporting on compliance with permit conditions submitted annually by 31<\/span><span style=\"font-weight: 400;\">st<\/span><span style=\"font-weight: 400;\"> March to the Regional Authority\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Regular <\/span><b>measurements of limits under IPPC <\/b><span style=\"font-weight: 400;\">(once a year) and ventilation system inspections (twice a year)<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Prepared and approved <\/span><b>emergency response plan\u00a0<\/b><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Record-keeping of <\/span><b>chemical substances <\/b><span style=\"font-weight: 400;\">and preparations<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Each year, <\/span><b>the Environmental Management System (EMS) is reviewed<\/b><span style=\"font-weight: 400;\"> and <\/span><b>compliance with legal requirements is assessed<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<h2>APP: Environmental protection that goes beyond paperwork<\/h2>\n<p><span style=\"font-weight: 400;\">All measurement results and audit reports are published within the required deadlines on public portals (e.g. the Integrated Pollution Register or the Regional Authority). We communicate openly about our environmental practices, maintain consistently high process standards, and meet the strict OEM requirements of global car manufacturers. Thanks to a rigorous and transparent management system, we are a stable and trustworthy partner for the automotive industry.\u00a0<\/span><\/p>\n<p><b>We take sustainability seriously \u2013 not only in words, but also in data. <a href=\"https:\/\/www.appcz.eu\/en\/contact\/\">Contact us<\/a> if you are looking for a reliable and responsible partner for surface treatment.<\/b><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Ecology plays an increasingly crucial role in surface treatment processes for the automotive industry. Automotive Painting Partners (APP) specialises in cathodic dip coating (KTL) \u2013 a technology that provides top-class corrosion protection for metal parts.<\/p>\n","protected":false},"author":8,"featured_media":3208,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[21],"tags":[],"class_list":["post-3517","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/posts\/3517","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/comments?post=3517"}],"version-history":[{"count":2,"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/posts\/3517\/revisions"}],"predecessor-version":[{"id":3521,"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/posts\/3517\/revisions\/3521"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/media\/3208"}],"wp:attachment":[{"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/media?parent=3517"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/categories?post=3517"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.appcz.eu\/en\/wp-json\/wp\/v2\/tags?post=3517"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}